Assembly

Your specialists for the assembly of components

Professional assembly of modules and end products at MBH

At MBH Maschinenbau & Blechtechnik GmbH, our range of services includes the precise assembly of individual, series and complex assemblies through to the final assembly of finished machines. With a team of specialized personnel in our large assembly hall, we achieve a high level of precision in assembly that meets the specific requirements of our customers – whether according to given specifications or developed by our own design department.

Assembly processes at MBH

Our own welded assemblies and production parts are assembled together with purchased parts to create highly functional, ready-to-use machines or assemblies. These processes take place under the roof of our modern production facility, which ensures consistent quality control and efficient workflows. The finished products are delivered to customers directly from our assembly hall, always ensuring the highest standards of precision and quality.

Facts, figures and data

Laser cutting
Laser cutting
Formatup to 4000 x 2000 mm
Material thicknessSteel, stainless steel and aluminum up to 25 mm
Laser powerup to 8 kW
ProcedureFiber and Co2
Punch
Formatup to 3000 x 1500 mm
Material thicknessMild steel 5 mm, stainless steel 3 mm, aluminum 6 mm
Special featuresPunching, cutting, forming and deburring in a single process Various forming tools, for example for threading or 3D machining Various special tools can be expanded at any time
Marking laser
PerformanceLaser engravings
Special featuresLaser markings in various colors
Workpiece dimensionsWxHxD | 680 mm x 500 mm x 700 mm
Deburring/rounding
ProcedureBelt grinding, vibratory grinding
Cut sizeup to 3000 x 1200 mm
Material thicknessMechanical // Steel up to 75 mm Stainless steel up to 50 mm
Bending
Sheet lengthsmax. 4420 mm
Pressing forceup to 320 tons
Automated processUp to 4420 mm at 3200 kN (blank weight up to 100 kg)
Straightening rollers
ProcedureIn the hydraulic machine, a sheet metal part undergoes a series of alternating bends. The material is formed in the process and punched, laser or flame-cut parts, which can take from a few minutes to several hours to straighten manually, are flattened in just a few seconds.
Sheet thickness0.6 mm - 15.0 mm
Material width100 mm - 1650 mm
AdvantageWith reproducible straightening results and low-stress sheets, subsequent processes such as welding or forming can be carried out faster and with greater process reliability.
Milling
Editing3- and 5-axis machining
Dimensions4600 x 900 x 900 mm
Component weight / load capacityup to 5000 kg
Options→ Shuttle operation → Zero point clamping system → Hydraulic workpiece clamping
Turning
Lengthup to 3000 mm
Diameterup to D = 1020 mm
OptionsOptional machining with driven tools
Robot welding
10 systems with a total of 13 robot arms
ProcedureMIG/MAG, tandem welding Various modified arc types for increased penetration depths and maximum welding speed
Max. Load capacityup to 4000 kg
Max. Rotation diameterup to 3000 mm
Max. Spanup to 6000 mm
Special technologies/equipmentWorking on two stations, torch changing system for welding different filler materials or material combinations in one clamping without set-up wall, offline programming
Roller welding systemTube length up to 2000 mm, diameter 200 - 900 mm
Laser welding
Maximum welding speed with perfect precision
Special technologies/equipmentShuttle system, laser deep penetration welding, heat conduction welding
Max. Load capacity2000 kg
Max. Rotation diameterup to 1400 mm
Max. Spanup to 2800 mm
Performance8 kW ytterbium fiber laser and 5 kW Co2
Special featuresPendulum optics for better gap bridging
Editing6-axis robot machining incl. 2 additional external axes
Locksmithery and welding shop
Highly specialized locksmiths, welders, laser and robot experts
Number of seats>30 variable
Welding processMAG, TIG
EquipmentDemmel rail system + tables
Positioning aidsPositioning options up to 6000 kg and up to 12.5 m
Special featuresState-of-the-art pulse welding devices with automated data acquisition for quality assurance
Stainless steel locksmith's shop
Highly specialized stainless steel welders, laser and robot experts
Number of workstations17 seats (variable)
Welding processMIG/MAG, TIG, Orbital, Tig-Speed, Plasma Stitch Welding
Container welding and grinding systemAutomated welding and grinding
Sanding booth3 separate sanding workstations for final processing
Two-belt grinding machine (Kuhlmeyer)2350 x 1000 mm
Surface
QA team always involved for seamless quality controls
Max. Size of blast machineLxWxH | 2250 mm x 1100 mm x 500 mm
Max. Size of glass bead blasting cabinetLxWxH | steel 9.5 m x 4 m x 4.1 m // stainless steel 5.2 m x 4 m x 4.1 m
Max. Paint booth sizeLxWxH | 13 m x 3.8 m x 3 m

EXPERIENCE IN A WIDE RANGE OF INDUSTRIES

Agricultural technology
Vehicle construction
Construction machinery
Food Pharmaceuticals Chemicals
Wind energy
Railroad
Defence technology
Other sectors
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Contact us today to find out more about our range of services.

Your contact person
Marco Mentrup
Sales