High quality assurance for your assemblies

Ensuring the highest quality standards through certified quality management and advanced testing procedures.

Comprehensive quality assurance by DIN EN ISO 9001:2015

Our quality assurance is structured by the DIN EN ISO 9001:2015 quality management system. Process reliability and the expertise of our team are the cornerstones of our quality standards. We use a variety of test methods, including non-destructive tests such as visual testing VT by DIN EN ISO 17637, magnetic particle testing MT by DIN EN ISO 17638, dye penetrant testing PT by DIN EN ISO 3452, and ultrasonic testing UT by DIN EN ISO 17640. Our quality controls also include advanced 3D measurement technology, spectral analysis, hardness tests, and preparing initial sample test reports by VDA. These extensive measures guarantee that every product meets our high-quality standards.

Innovative quality management and testing technologies in metal processing

Quality is the top priority in our production. We guarantee the highest quality standards by using modern technologies and continuously training our team. Our approach includes active quality assurance through automatic recording of all quality-relevant welding parameters and the use of modern testing methods that ensure the reliability and durability of our products.

We are certified according to the following:

• DIN EN 1090-2 (Welding of steel structures)
• DIN EN 1090-3 (Welding of aluminum structures)
• DIN EN ISO 3834-2 (Welding activities)
• AD 2000 HP0 approval (pressure equipment)
• DIN 2303 (Welding of defense products)
• DIN EN 15085-2:2020 (Welding of rail vehicle plants)

Facts, figures and data

Laser cutting
Laser cutting
Formatup to 4000 x 2000 mm
Material thicknessSteel, stainless steel and aluminum up to 25 mm
Laser powerup to 8 kW
ProcedureFiber and Co2
Punch
Formatup to 3000 x 1500 mm
Material thicknessMild steel 5 mm, stainless steel 3 mm, aluminum 6 mm
Special featuresPunching, cutting, forming and deburring in a single process Various forming tools, for example for threading or 3D machining Various special tools can be expanded at any time
Marking laser
PerformanceLaser engravings
Special featuresLaser markings in various colors
Workpiece dimensionsWxHxD | 680 mm x 500 mm x 700 mm
Deburring/rounding
ProcedureBelt grinding, vibratory grinding
Cut sizeup to 3000 x 1200 mm
Material thicknessMechanical // Steel up to 75 mm Stainless steel up to 50 mm
Bending
Sheet lengthsmax. 4420 mm
Pressing forceup to 320 tons
Automated processUp to 4420 mm at 3200 kN (blank weight up to 100 kg)
Straightening rollers
ProcedureIn the hydraulic machine, a sheet metal part undergoes a series of alternating bends. The material is formed in the process and punched, laser or flame-cut parts, which can take from a few minutes to several hours to straighten manually, are flattened in just a few seconds.
Sheet thickness0.6 mm - 15.0 mm
Material width100 mm - 1650 mm
AdvantageWith reproducible straightening results and low-stress sheets, subsequent processes such as welding or forming can be carried out faster and with greater process reliability.
Milling
Editing3- and 5-axis machining
Dimensions4600 x 900 x 900 mm
Component weight / load capacityup to 5000 kg
Options→ Shuttle operation → Zero point clamping system → Hydraulic workpiece clamping
Turning
Lengthup to 3000 mm
Diameterup to D = 1020 mm
OptionsOptional machining with driven tools
Robot welding
10 systems with a total of 13 robot arms
ProcedureMIG/MAG, tandem welding Various modified arc types for increased penetration depths and maximum welding speed
Max. Load capacityup to 4000 kg
Max. Rotation diameterup to 3000 mm
Max. Spanup to 6000 mm
Special technologies/equipmentWorking on two stations, torch changing system for welding different filler materials or material combinations in one clamping without set-up wall, offline programming
Roller welding systemTube length up to 2000 mm, diameter 200 - 900 mm
Laser welding
Maximum welding speed with perfect precision
Special technologies/equipmentShuttle system, laser deep penetration welding, heat conduction welding
Max. Load capacity2000 kg
Max. Rotation diameterup to 1400 mm
Max. Spanup to 2800 mm
Performance8 kW ytterbium fiber laser and 5 kW Co2
Special featuresPendulum optics for better gap bridging
Editing6-axis robot machining incl. 2 additional external axes
Locksmithery and welding shop
Highly specialized locksmiths, welders, laser and robot experts
Number of seats>30 variable
Welding processMAG, TIG
EquipmentDemmel rail system + tables
Positioning aidsPositioning options up to 6000 kg and up to 12.5 m
Special featuresState-of-the-art pulse welding devices with automated data acquisition for quality assurance
Stainless steel locksmith's shop
Highly specialized stainless steel welders, laser and robot experts
Number of workstations17 seats (variable)
Welding processMIG/MAG, TIG, Orbital, Tig-Speed, Plasma Stitch Welding
Container welding and grinding systemAutomated welding and grinding
Sanding booth3 separate sanding workstations for final processing
Two-belt grinding machine (Kuhlmeyer)2350 x 1000 mm
Surface
QA team always involved for seamless quality controls
Max. Size of blast machineLxWxH | 2250 mm x 1100 mm x 500 mm
Max. Size of glass bead blasting cabinetLxWxH | steel 9.5 m x 4 m x 4.1 m // stainless steel 5.2 m x 4 m x 4.1 m
Max. Paint booth sizeLxWxH | 13 m x 3.8 m x 3 m

EXPERIENCE IN A WIDE RANGE OF INDUSTRIES

Agricultural technology
Vehicle construction
Construction machinery
Food Pharmaceuticals Chemicals
Wind energy
Railroad
Defence technology
Other sectors
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Your contact

Contact us today to find out more about our range of services.

Your contact person
Florian Denk
Head of Quality Assurance / Quality Management