Ensuring the highest quality standards through certified quality management and advanced testing procedures.
Our quality assurance is structured by the DIN EN ISO 9001:2015 quality management system. Process reliability and the expertise of our team are the cornerstones of our quality standards. We use a variety of test methods, including non-destructive tests such as visual testing VT by DIN EN ISO 17637, magnetic particle testing MT by DIN EN ISO 17638, dye penetrant testing PT by DIN EN ISO 3452, and ultrasonic testing UT by DIN EN ISO 17640. Our quality controls also include advanced 3D measurement technology, spectral analysis, hardness tests, and preparing initial sample test reports by VDA. These extensive measures guarantee that every product meets our high-quality standards.
Quality is the top priority in our production. We guarantee the highest quality standards by using modern technologies and continuously training our team. Our approach includes active quality assurance through automatic recording of all quality-relevant welding parameters and the use of modern testing methods that ensure the reliability and durability of our products.
We are certified according to the following:
• DIN EN 1090-2 (Welding of steel structures)
• DIN EN 1090-3 (Welding of aluminum structures)
• DIN EN ISO 3834-2 (Welding activities)
• AD 2000 HP0 approval (pressure equipment)
• DIN 2303 (Welding of defense products)
• DIN EN 15085-2:2020 (Welding of rail vehicle plants)
| Format | up to 4000 x 2000 mm |
| Material thickness | Steel, stainless steel and aluminum up to 25 mm |
| Laser power | up to 8 kW |
| Procedure | Fiber and Co2 |
| Format | up to 3000 x 1500 mm |
| Material thickness | Mild steel 5 mm, stainless steel 3 mm, aluminum 6 mm |
| Special features | Punching, cutting, forming and deburring in a single process Various forming tools, for example for threading or 3D machining Various special tools can be expanded at any time |
| Performance | Laser engravings |
| Special features | Laser markings in various colors |
| Workpiece dimensions | WxHxD | 680 mm x 500 mm x 700 mm |
| Procedure | Belt grinding, vibratory grinding |
| Cut size | up to 3000 x 1200 mm |
| Material thickness | Mechanical // Steel up to 75 mm Stainless steel up to 50 mm |
| Sheet lengths | max. 4420 mm |
| Pressing force | up to 320 tons |
| Automated process | Up to 4420 mm at 3200 kN (blank weight up to 100 kg) |
| Procedure | In the hydraulic machine, a sheet metal part undergoes a series of alternating bends. The material is formed in the process and punched, laser or flame-cut parts, which can take from a few minutes to several hours to straighten manually, are flattened in just a few seconds. |
| Sheet thickness | 0.6 mm - 15.0 mm |
| Material width | 100 mm - 1650 mm |
| Advantage | With reproducible straightening results and low-stress sheets, subsequent processes such as welding or forming can be carried out faster and with greater process reliability. |
| Editing | 3- and 5-axis machining |
| Dimensions | 4600 x 900 x 900 mm |
| Component weight / load capacity | up to 5000 kg |
| Options | → Shuttle operation → Zero point clamping system → Hydraulic workpiece clamping |
| Length | up to 3000 mm |
| Diameter | up to D = 1020 mm |
| Options | Optional machining with driven tools |
| Procedure | MIG/MAG, tandem welding Various modified arc types for increased penetration depths and maximum welding speed |
| Max. Load capacity | up to 4000 kg |
| Max. Rotation diameter | up to 3000 mm |
| Max. Span | up to 6000 mm |
| Special technologies/equipment | Working on two stations, torch changing system for welding different filler materials or material combinations in one clamping without set-up wall, offline programming |
| Roller welding system | Tube length up to 2000 mm, diameter 200 - 900 mm |
| Special technologies/equipment | Shuttle system, laser deep penetration welding, heat conduction welding |
| Max. Load capacity | 2000 kg |
| Max. Rotation diameter | up to 1400 mm |
| Max. Span | up to 2800 mm |
| Performance | 8 kW ytterbium fiber laser and 5 kW Co2 |
| Special features | Pendulum optics for better gap bridging |
| Editing | 6-axis robot machining incl. 2 additional external axes |
| Number of seats | >30 variable |
| Welding process | MAG, TIG |
| Equipment | Demmel rail system + tables |
| Positioning aids | Positioning options up to 6000 kg and up to 12.5 m |
| Special features | State-of-the-art pulse welding devices with automated data acquisition for quality assurance |
| Number of workstations | 17 seats (variable) |
| Welding process | MIG/MAG, TIG, Orbital, Tig-Speed, Plasma Stitch Welding |
| Container welding and grinding system | Automated welding and grinding |
| Sanding booth | 3 separate sanding workstations for final processing |
| Two-belt grinding machine (Kuhlmeyer) | 2350 x 1000 mm |
| Max. Size of blast machine | LxWxH | 2250 mm x 1100 mm x 500 mm |
| Max. Size of glass bead blasting cabinet | LxWxH | steel 9.5 m x 4 m x 4.1 m // stainless steel 5.2 m x 4 m x 4.1 m |
| Max. Paint booth size | LxWxH | 13 m x 3.8 m x 3 m |
Contact us today to find out more about our range of services.
